Tag Archives: china air compressor

China high quality Energy Saving High Quality 10HP 7.5kw 3.6m3/Min Screw Air Compressor for Food & Beverage Factory supplier

Product Description

 

Item No.: HR-7.5
 
Ambient temperature: -5~45 ºC
 
Cooling method: Air Cooling 
 
Oil content of  gas : ≤0.01mm
 
Noise: 63±2 dB
 
Inlet /outlet size : G ½
 
Overall  Size: 700*570*800mm
 

Product descriptions

Company Profile

Certifications
Packing & Delivery
FAQ
1. Why do customers choose us?

HIROSS INDUSTRY MACHINERY CO.,ltd have more than 15 years experience in designing,researching and
developing and manufacturing the purify,environment friendly,energy saving equipment.Product various from compressed air dryer,dehumidifier,filter,chiller,to accessories,etc.

 

2.Are you a manufacturer or a trading company?

We are a professional manufacturer in HangZhou, China has a large modern factory, with a professional design team. Two can accept OEM & ODM services.
 

3.Where is your factory? How can I visit it? Our factory is located in HangZhou City, ZheJiang Province, China. We can pick you up from HangZhou, about 1 hour from HangZhou airport to our factory. Welcome to our company!

 

4.What is your delivery time?

We can deliver within 15 days. For urgent orders, please contact our sales staff in advance.

 

5. How long is your air compressor warranty period?
We can provide some spare parts for the whole machine for 1 year Quality is everything. We attach great importance to quality control from the beginning to the end. Our factory has passed ISO9001 certification and CE certification.

 

6.How long can your air compressor last?

Usually more than 10 years.

 

7.What are the terms of payment?

T / T, L / C, D / P, Western Union, credit card and so on. We can accept US dollar, RMB, Euro yuan and other currencies.

 

8. How is your customer service? 24-hour online
service. 48 hour problem solving commitment.

 

9.How about your after-sales service?

(1) To provide customers with online guidance for installation and debugging.

(2) Trained engineers can serve overseas.

(3) Provide global agency and after-sales service.

 

After-sales Service: Online Guidance
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Samples:
US$ 785/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China high quality Energy Saving High Quality 10HP 7.5kw 3.6m3/Min Screw Air Compressor for Food & Beverage Factory   supplier China high quality Energy Saving High Quality 10HP 7.5kw 3.6m3/Min Screw Air Compressor for Food & Beverage Factory   supplier
editor by CX 2023-11-10

China high quality Wholesale Industrial 5.5kw/7.5HP August Small Air Cooled CHINAMFG Manufacture arb air compressor

Product Description

SFD5.5 August Stationary Air Cooled Screw Air Compressor

 

  • Air Cooled
  • Twin Screw CHINAMFG Air End – August- Brand
  • 5 Year Rotor Warranty
  • 45,000-50,000 Working Hours Engineered Lifetime
  • S K F Explorer Bearings (Mainly)
  • Energy Saving Micro Control System, Fully Automated Operation
  • Easy Maintenance
  • Low-Noise Operation, Closed Cabinet Structure, Noise Reducing Dumping Mats Made Of Fire-Retardant Materials
  • Belt Drive
  • Drawing For Reference Only
  • Efficient, Safe And Reliable Fully Enclosed Motor Drive (Ip54, F Class / Ip55 Optional)
  • Energy Saving Air End 5:6 Helix
  • Networkable Link Between Compressors / Grouping With On-Line, Remote Monitoring And Dsc Network Functions
  • High Precision Heavy Duty Intake Filter 1Μm, 99.9% Efficiency
  • Optimized Oil Separation System Residual Oil Rate 1-3Mg/M3
  • Low Speed Air End Operation
  • Powerful Low Noise Exhaust Fan / On Top Exhaust
  • Automatic Control Of Functions / Maintenance Indicator
  • English Language Display, Easy Operation, Running Status At A Glance, Runningreal-Time Monitoring Data
  • Pressure And Temperature Control And Protection
  • Start Up Protection ( Current Spike Free)
  • English Language Display / English Language Manual

Model SFD5.5A SFD5.5B SFD5.5C SFD5.5D
Free air delivery(m3/min) 0.8 0.7 0.56 0.76
cfm 28 24 20 27
l/s 13 11 9 13
Discharge pressure(MPa) 0.7 1.0 1.3 0.8
bar 7 10 13 8
psig 102 145 189 116
Ambient temperature(ºC) -5~+40
Cooling method Air cooling
Air supply temperature (ºC) Less Than Ambient temperature +15ºC
Drive method Belt Drive
Start method Star CHINAMFG start
Noise dB(A)±3 63
Power (kW/HP) 5.7/7.5
Overall dimension (mm) 820X710X1056 
Weight (kg) 300
Air supply out (Inch) 1/2″  

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China high quality Wholesale Industrial 5.5kw/7.5HP August Small Air Cooled CHINAMFG Manufacture   arb air compressorChina high quality Wholesale Industrial 5.5kw/7.5HP August Small Air Cooled CHINAMFG Manufacture   arb air compressor
editor by CX 2023-11-10

China Professional Low Noise High Efficiency Air CHINAMFG Manufacturer mini air compressor

Product Description

KY-200KYG Air Compressor (can be customized) :

GENERAL FEATURES:
Permanent magnet inverter compressor because of its energy saving and high efficiency has become a hot and bright spot of the industry, the original air compressor energy consumption on the market, is gradually being the permanent magnet inverter compressor to replace or replacement, users can directly bring cost saveing of 20%-40%.
With the development of science and technology, air compressor is widely used in many industries such as machinery, metallurgy, building materials, electric power, chemical industry, food, textile and so on. However, the air compressor belongs to the high energy consumption equipment, power consumption in some industries accounted for more than 30% og the power consumption of production, it is commonly known as “electric tiger”.
SPECIAL FEATURES:
1,AIR PRESSURE STABILLTY
Due to the use of screw air compressor variable frequency stepless speed regulation characteristics of inverter, inverter controller or regulator through internal PID, can smoothly start; on consumption volatility is relatively large occasions, and can quicklyh adjust the response. Compared with the upper and lower limit switch control of the power frequency operation, the air pressure stability increases exponentially.
2,START NO IMPACT
Because the transducer itself contained the function of soft starter, starting current within the maximum rated current of 1.2 times, compared with the start frequency in general more than 6 times the rated current, start a little impact.
This impact is not only on the grid, the impact of the entire mechanical system, but also greatly reduced.
3,VARIABLE FLOW CONTROL
Power driven air compressor can only work in an exhaust, inverter air compressor can work in a wide range of exhaust. Frequency converter is based on the actual use of gas in real time to adjust the motor speed to control the amount of exhaust.
When the air volume is low, the air compressor can be automatically dormant. thereby greatly redcing the energy loss. The optimized control strategy can further improve the energy saving effect.
4,AC POWER SUPPLY VOLTAGE BETTER
Because of the over modulation technology of the inverter, the output voltage of the motor can be output when the voltage of the AC power supply is low, and the voltage of the output to the motor is too high.
For the generation of power, frequeucy conversion drive can show its advantages.
5,AC POWER SUPPLY VOLTAGE BETTER
Most of the working condition of the frequency conersion system is lower than the rated speed of the work, the host machine noise and wear down, prolongmain- tenance and service life.
If the fan is also driven by frequency conversion, can significantly reduce the nosie of air compressor work.

TECHNICAL PARAMETERS:

Model Power Pressure
(Mpa)
 
Air flow Noise Stage Exit pipe diameter
 
Weight
(KG)
Dimensions
(mm(LxWxH)
 
PE-10AVF 7.5 8 1.0 60±2
 
Single grade
 
3/4
 
280 1000*600*100
10 0.8
PE-20AVF   8 2.2 60±2
 
Single grade
 
1 480 1150*800*1280
10 1.8
PE-30AVF 22 8 3.8 62±2
 
Single grade
 
11/4
 
520 1150*800*1280
10 3.0
PE-40AVF 30 8 5.0
 
63±2 Single grade
 
11/4
 
550 1150*800*1280
10 4.4
PE-50AVF 37 8 6.8
 
63±2 Single grade
 
11/2
 
650 1300*1000*1450
10 5.4
PE-60AVF 45 8 8.0
 
65±2 Single grade
 
11/2
 
750 1300*1000*1450
10 6.8
PE-75AVF   8 9.7 65±2 Single grade
 
2 1200 1700*1270*1500
  10 8.6
PE-100AVF 75 8 13.2 65±2 Single grade
 
2 1350 1700*1270*1500
10 16.1

ENERGY-SAVING EFFECT OF TWO-STAGE COMPRESSION:

According to the engineering thermodynamics theory, it is the most economical for the compressor with isothermal compres-
sion.Two-stage oil-injection screw air compressor is designed based on the above theory, it fully improves the cooling function through oil injection during the two-stage compression, plus the inter-stage cooling, by ensuring the temperature is above the pressure dew point, it can be close to isothermal compression as possible, so as to achieve the energy-saving effect.
At the same time, due to low compression ratio of the two-stage airend, the “internal leakage”is largely reduced in the compression process compared with the single-stage compression airend with the same power and same discharge pressure.On the contrary, the diplacement is increased, which means that the efficiency is increased, and the specific power is reduced.
Compared with the ordinary two-stage permanent magnetic compressor on the market,Moair uses the two-drive and two-stage compres- sion, which directly avoids the power loss inside the gear set.
Energy-saving advantages:
1,To reduce the bearing load, and improve the volumetric efficincy;
2,In the case of partial load operation, it can improve efficiency and become energy saving to a better extent.
3,The energy saving of two-stage screw air compressor is up to 15%-25% than that of the one-stage air compressor, which can save the considerable electricity fees every year.

About shipping

Company information

Why choose us?

 

Certificate

FAQ:

1.Q:What do you need machine and quotation?

A: According to capacity and factory size ,we can give you details.

2.Q: Are you trading company or manufacturer ?

A:We are factory.

3.Q:How do we pack machine?

  A:Exporting wooden cases

4.Q:Lead time

A:Around 25-30 days after the receipt of your deposit.

 

Type: High Pressure Gun
Usage: Paint Spray Gun, Washing Gun, Hopper Gun, Garden Gun
Working Style: Rotary Type
Air Wrench Type: Pulse pneumatic wrench
Pneumatic Drill Range: Tunnel
Degree of Automation: Automatic
Customization:
Available

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air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China Professional Low Noise High Efficiency Air CHINAMFG Manufacturer   mini air compressorChina Professional Low Noise High Efficiency Air CHINAMFG Manufacturer   mini air compressor
editor by CX 2023-11-09

China Good quality 37kw Industrial Oil Free Screw Air Compressor for Food Medical Industry Laser Cutting Engraving Welding Machine supplier

Product Description

Product Description

HY(V)-Z Series Medium Voltage Permanent Magnet Variable Frequency Screw Air Compressor

01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are HYiven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.

02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.

03.Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.

04.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.

05.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.

06.High quality triple filter

1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.

07.High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.   

Overall energy saving of products

Compared with power frequency air compressor, energy-saving variable frequency air compressor has practical significance.
1. The pressure control of the inverter air compressor is accurate. It can quickly respond to pressure changes, adjust the speed of the permanent magnet motor, control the pressure fluctuation range within 0.1bar, stabilize the pipe network pressure, provide the necessary air volume with the most reasonable power, and reduce excess energy consumption.
2. The variable frequency air compressor adopts the method of variable frequency starting, which eliminates the CHINAMFG current of the star-delta starting, and starts smoothly. Reduce the starting power, reduce the impact on the grid and equipment, and reduce equipment operating noise.
3. The frequency conversion control is more excellent than the ordinary throttling control. The adjustment range of the flow rate is larger, and with the high-efficiency permanent magnet motor, the energy saving effect is more significant at low percentage flow rate.
4. Most of the cost in the life cycle of the air compressor is generated by the electricity it consumes. The power consumption of the compressor is closely related to the air used on site. The inverter air compressor can not only ensure smooth and guaranteed production, but also save considerable electricity bills and achieve a CHINAMFG situation for the enterprise.

Energy consumptionMaintenance cost
Purchase cost 
Energy consumption-Maintenance cost
Purchase cost energy conservation

Product application scenarios
Mining equipment: used for high-pressure blasting mining, HYiving all kinds of pneumatic machinery.

Baling machine: the air compressor is used in the pneumatic baling machine. After compressing the air, the piston of the cylinder is pressed down to HYive the vibrator to move quickly, so that the overlapping part of the packing belt has a hot-melt effect.

Product case

An oil field borders the CHINAMFG Sea in the East, the central ZheJiang Plain in the west, ZheJiang Province in the southeast, and the junction of ZheJiang and HangZhou in the north. It spans 25 districts, cities and counties in ZheJiang , HangZhou and ZheJiang provinces. The exploration and development construction began in January 1964, with a total exploration and development area of 18716 square meters. The oil headquarters is located in ZheJiang Xihu (West Lake) Dis. New Area, the key development and opening-up construction area of the national “Eleventh Five Year Plan”. It is 190 kilometers away from ZheJiang , 40 kilometers away from ZheZheJiang ngang and 70 kilometers away from ZheJiang International Airport. It has a superior geographical location, developed sea, land and air transportation and convenient traffic. It is an important part of the CHINAMFG rim economic circle. HY-45z from CHINAMFG company is mainly used for pipeline purging and gas supply.

Medium voltage direct-coupled screw compressor

HY-Z Working pressure Capacity Power NOise Air outlet Net weight
  bar Psig (m3/min) cfm kW hp dB Pipe
diameter
 
HY-18Z 20 291 1.7 61 18 25 65 ±3 G3/4″ 868
25 364 1.7 61 18 25 65 ±3 G3/4″ 868
30 437 1.7 61 18 25 65±3 G3/4″ 868
HY-22Z 20 291 2.1 74 22 30 65±3 G3/4″ 900
25 364 2.1 74 22 30 65±3 G3/4″ 900
30 437 2.1 74 22 30 65 ±3 G3/4″ 900
35 510 1.6 57 22 30 65±3 G3/4″ 900
40 583 1.6 57 22 30 65±3 G3/4″ 900
HY-37Z 20 291 3.3 117 37 50 65 ±3 G3/4″ 1340
25 364 3.3 117 37 50 65±3 G3/4″ 1340
30 437 3.3 117 37 50 65 ± 3 G3/4″ 1340
35 510 3.0 106 37 50 65 ± 3 G3/4″ 1340
40 583 3.0 106 37 50 65±3 G3/4″ 1340
HY-55Z 20 291 6.4 225 55 75 67±3 DN32 2100
25 364 5.0 176 55 75 67±3 DN32 2100
30 437 4.7 165 55 75 67 ±3 DN32 2100
35 510 4.3 151 55 75 67±3 DN32 2100
40 583 3.8 133 55 75 67 ±3 DN32 2100
HY-75Z 20 291 7.2 255 75 100 68±3 DN32 2300
25 364 7.0 248 75 100 68±3 DN32 2300
30 437 6.7 237 75 100 68±3 DN32 2300
35 510 6.3 223 75 100 68±3 DN32 2300
40 583 5.7 201 75 100 68±3 DN32 2300
HY-90Z 20 291 12.0 423 90 120 70 ±3 DN32 2800
25 364 10.3 364 90 120 70±3 DN32 2800
30 437 10.0 353 90 120 70 ±3 DN32 2800
35 510 6.3 223 90 120 70±3 DN32 2800
40 583 5.8 205 90 120 70±3 DN32 2800
HY-110Z 20 291 13.7 483 110 150 72 ±3 DN40 3000
25 364 12.5 440 110 150 72 ±3 DN40 3000
30 437 10.3 363 110 150 72 ±3 DN40 3000
35 510 9.6 339 110 150 72 ±3 DN40 3000
40 583 9.1 321 110 150 72 ±3 DN40 3000
HY-132Z 20 291 16.3 576 132 175 74 ±3 DN50 3200
25 364 13.5 476 132 175 74±3 DN50 3200
30 437 12.2 430 132 175 74 ±3 DN50 3200
35 510 11.8 416 132 175 74 ±3 DN50 3200
40 583 11.3 398 132 175 74 ±3 DN50 3200
HY-160Z 20 291 20.0 706 160 215 75 ±3 DN50 3600
25 364 16.1 567 160 215 75 ±3 DN50 3600
HY-185Z 20 291 23.5 829 185 250 76±3 DN50 3800
25 364 18.5 652 185 250 76±3 DN50 3800
HY-200Z 20 291 26.0 918 200 270 76±3 DN50 4800
25 364 22.9 809 200 270 76±3 DN50 4800
30 437 22.2 783 200 270 76 ±3 DN50 4800
HY-200ZW 20 291 30.2 1067 220 300 78 ±3 DN65 5000
25 364 25.8 911 220 300 78 ±3 DN65 5000
30 437 23.2 819 220 300 78±3 DN65 5000
35 510 22.0 776 220 300 78±3 DN65 5000
HY-250ZW 20 291 34.2 1207 250 350 78±3 DN65 5500
25 364 29.1 1026 250 350 78 ±3 DN65 5500
30 437 27.5 972 250 350 78±3 DN65 5500
35 510 25.2 888 250 350 78±3 DN65 5500
40 583 22.8 804 250 350 78±3 DN65 5500
HY-280ZW 20 291 37.7 1330 280 375 80±3 DN65 5800
25 364 34.0 1200 280 375 80±3 DN65 5800
30 437 30.0 1060 280 375 80±3 DN65 5800
35 510 27.3 965 280 375 80±3 DN65 5800
40 583 25.0 881 280 375 80±3 DN65 5800
HY-315ZW 30 437 33.7 1189 315 422 80±3 DN65 6400
35 510 29.8 1053 315 422 80±3 DN65 6400
40 583 27.1 958 315 422 80±3 DN65 6400

Huayan compressor product parameter table follows
1 The exhaust gas volume value is the gas volume flow rate in the following state (temperature: 32°C, atmospheric pressure: 101.325KPa)
2. Pressure value after exhaust pressure check valve
3. The noise value is the value in the anechoic chamber, test tolerance: 3dB(A)

Medium voltage permanent magnet variable frequency screw compressor

HY(V)-Z  Working pressure Capacity Power Noise Air outlet Net weight
bar psig (m3/min) cfm kW hp dB Pipe diameter  
HYV-55Z 20 291 3.8-6.4 134-226 55 75 67±3 DN32 2200
25 364 3.6-6.0 127-212 55 75 67±3 DN32 2200
30 437 3.1-5.2 109-184 55 75 67±3 DN32 2200
35 510 2.6-4.3 92-152 55 75 67±3 DN32 2200
40 583 2.3-3.8 81-134 55 75 67±3 DN32 2200
HYV-75Z 20 291 4.6-7.7 162-272 75 100 68±3 DN32 2400
25 364 4.5-7.5 159-265 75 100 68±3 DN32 2400
30 437 4.0-6.7 141-237 75 100 68±3 DN32 2400
35 510 3.8-6.3 134-222 75 100 68±3 DN32 2400
40 583 3.0-5.0 106-177 75 100 68±3 DN32 2400
HY-90Z 20 291 6.7-11.2 237-396 90 120 70±3 DN32 2800
25 364 6.2-10.3 219-364 90 120 70±3 DN32 2800
30 437 6.0-10.0 212-353 90 120 70±3 DN32 2800
35 510 4.1-6.8 145-240 90 120 70±3 DN32 2800
40 583 3.8-6.3 134-222 90 120 70±3 DN32 2800
HYV-110Z 20 291 8.2-13.6 290-480 110 150 72±3 DN40 3100
25 364 7.5-12.5 265-441 110 150 72±3 DN40 3100
30 437 6.5-10.8 230-381 110 150 72±3 DN40 3100
35 510 5.8-9.6 205-339 110 150 72±3 DN40 3100
40 583 5.5-9.1 194-321 110 150 72±3 DN40 3100
HYV-132Z 20 291 10.1-16.8 357-593 132 175 74±3 DN40 3300
25 364 9.0-15.0 318-530 132 175 74±3 DN40 3300
30 437 7.9-13.1 279-463 132 175 74±3 DN40 3300
35 510 7.1-11.8 251-417 132 175 74±3 DN40 3300
40 583 6.8-11.3 240-399 132 175 74±3 DN40 3300
HYV-160Z 20 291 9.6-16.0 339-565 160 215 75±3 DN50 3800
25 364 10.0-16.6 353-586 160 215 75±3 DN50 3800
30 437 9.8-16.3 346-576 160 215 75±3 DN40 3700
35 510 9.4-15.6 332-551 160 215 75±3 DN50 3800
40 583 8.3-13.8 293-487 160 215 75±3 DN40 3700
HYV-185Z 20 291 14.1-23.5 498-830 185 250 76±3 DN50 4000
25 364 11.7-19.5 413-689 185 250 76±3 DN50 4000
HYV-200Z 20 291 15.6-26.0 551-918 200 270 76±3 DN50 4200
25 364 13.7-22.9 484-809 200 270 76±3 DN50 4200
30 437 13.3-22.2 470-784 200 270 76±3 DN50 4200
HYV-220ZW 20 291 17.8-29.7 629-1049 220 300 78±3 DN65 5000
25 364 15.5-25.8 547-911 220 300 78±3 DN65 5000
30 437 13.9-23.2 491-819 220 300 78±3 DN65 5000
35 510 13.2-22.0 565-777 220 300 78±3 DN65 5000
40 583 12.2-20.3 431-717 220 300 78±3 DN65 5000
HYV-250ZW 20 291 20.5-34.2 724-1208 250 350 78±3 DN65 5700
25 364 17.5-29.1 618-1571 250 350 78±3 DN65 5700
30 437 16.5-27.5 583-971 250 350 78±3 DN65 5700
35 510 15.1-25.2 533-890 250 350 78±3 DN65 5700
40 583 13.7-22.8 484-805 250 350 78±3 DN65 5700
HYV-280ZW 20 291 22.6-37.7 798-1331 280 375 80±3 DN65 6000
25 364 20.4-34.0 720-1201 280 375 80±3 DN65 6000
30 437 18.0-30.0 636-1059 280 375 80±3 DN65 6000
35 510 16.4-27.3 579-964 280 375 80±3 DN65 6000
40 583 15.0-25.0 530-883 280 375 80±3 DN65 6500

4. Please consult our company for use in harsh working conditions such as high temperature, high humidity, high cold and high dust
5. Dimensions and weight of the whole machine are subject to change without prior notice
5. Please do not use compressed air directly for medical equipment inhaled by the human body

FAQ
 

Q1: What is the rotor speed for the air end?
A1: 2980rmp.

Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

After-sales Service: Provide After-Sell Sevice
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Movable Type
Customization:
Available

|

air compressor

How are air compressors utilized in the aerospace industry?

Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:

1. Aircraft Systems:

Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.

2. Ground Support Equipment:

Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.

3. Component Testing:

Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.

4. Airborne Systems:

In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.

5. Environmental Control Systems:

Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.

6. Engine Testing:

In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.

7. Oxygen Systems:

In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.

It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China Good quality 37kw Industrial Oil Free Screw Air Compressor for Food Medical Industry Laser Cutting Engraving Welding Machine   supplier China Good quality 37kw Industrial Oil Free Screw Air Compressor for Food Medical Industry Laser Cutting Engraving Welding Machine   supplier
editor by CX 2023-11-08

China supplier 132kw Double Stage Pm Inverter Screw Type Air Compressor with Best Sales

Product Description

Compressor Features
132KW Double Stage PM inverter Screw Type Air Compressor 

1. Double Screw with low noise, Super Silenced Enclosure
2. Elegant compact design. Fully open access door to inner
3. 100% Continuous duty operation. Load/ No Load operation
4. Machine was CE and UL certificated. Machines under ISO9001 quality management standard system
5. LCD control panel with easy use and read. PLC control for load/ no load and auto shut-off according to the air flow which save much energy
6. 1 year full machine warranty, 3years air end warranty.
7. Progressive Adaptive Control ( PAC ) Protection continuously monitors key operating parameters and adapts to prevent unexpected downtime
8. Sequential Cooling System, significantly improves efficency, serviceability improves efficiency, serviceability and noise level
9. V-Shield Technology, provides a totally integrated, leak-free design
10. CHINAMFG screw air compressor selling all over the world, we can supply different electricity 
such as: 

380V 50HZ 3PH
220V 60HZ 3PH
440V 60HZ 3PH
415V 50HZ 3PH
230V 60HZ 3PH
460V 60HZ 3PH

 

Company Information

about us…

Hongkong CHINAMFG Industry Limited was established in 2000, located in Chang’an town,

HangZhou city– “China National Machinery and Hardware town”

We’re a Hi-Tech company specialize in research, development, manufacture and 

distribution of air compressor sparts. With our rich experience, profession technology

and rigorous quality control, our products are widely used in air compressor field 

with good feedback and continuous orders from more than 2,000 customers in domestic

and oversea market.We can solve any technical problems you may encounter

with your air compressor and provide many kinds of air compressor parts for you.

 

Competitive price will be quoted for you, if you send us inquiry!

We are the best choice for you!

1.24 hours a day, 7 days a week
2.1-stop purchasing

3.Cheap, fast and efficient

4.adequate stocks
5.17 years experiences

6. Seriously quality control

7.Superb technique

No matter what you want, just send me your part number , favorable price will be quoted immediately.

our goal is to “provide the best products and services to our customers”
1.High Quality With Favorable Price
We ensure that the parts we offer are met your needs with high quality ,

 

For compressor After-sale Service

• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.

• Warranty: One year for the whole machine Genuine spare parts will be provided with best price.

• Over board engineer service is available.

Special Customized Service

1) Full OEM

• Quantity: at least 5 pcs

• In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.

 

2) Half OEM

• Quantity: no limit

• Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.

 

3) Logo OEM

• Quantity: no limit

• Only the logo will be changed to yours, and no extra fee will be charged.

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Samples:
US$ 19056/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

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air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

Can air compressors be used for medical and dental applications?

Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:

1. Dental Tools:

Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.

2. Medical Devices:

Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.

3. Laboratory Applications:

Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.

4. Surgical Tools:

In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.

5. Sterilization and Autoclaves:

Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.

6. Dental Air Compressors:

Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.

7. Air Quality Standards:

In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.

8. Compliance and Regulations:

Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.

It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.

air compressor

How is air pressure measured in air compressors?

Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:

1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.

2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.

To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.

It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.

When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.

Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.

China supplier 132kw Double Stage Pm Inverter Screw Type Air Compressor   with Best SalesChina supplier 132kw Double Stage Pm Inverter Screw Type Air Compressor   with Best Sales
editor by CX 2023-11-08

China Best Sales R404A Compressor with Liquid Spray System Screw Air Compressor Ash255TV air compressor oil

Product Description

Product Description

 

1.Ultra silent low vibration
2.Evaporation temperature 0ºC to -40ºC operating range
3.Freezing, refrigerating, and quick freezing
4.R404A compressor with liquid spray system, stable operation at low temperature

Constant-speed T1 R410a          
1ϕ 220/240V 50Hz            
             
Model Displacement    (cc/rev) Cooling Capacity  (w) Cooling Capacity  (Btu/h) COP        (W/W) Capacitor   (µF/v) Height (mm)
ASD086UV 8.6  2030 6926 2.84  20/400 248.8 
ASD099HV 9.9  2340 7984 2.95  30/400 248.8 
ASG108TV 10.8  2510 8564 2.90  25/450 261.0 
ASG116CV 11.6  2730 9315 2.80  35/450 261.0 
ASG130UV 13.0  3170 1571 2.95  30/450 261.0 
ASL150UV 15.0  3555 12130 2.96  30/450 289.0 
ASL180SV-1 18.0  4300 14672 2.97  35/450 279.0 
ASL20IUV 20.1  4800 16378 3.00  50/450 304.0 
ASH218SV 218.0  5180 17674 2.90  60/400 298.5 
ASH232SV 23.2  5510 18800 2.90  60/400 298.5 
ASH255TV 25.5  6080 2 0571 2.94  55/450 298.5 
ASH264UV 26.4  6420 21905 3.05  55/450 325.5 
ASH275CV 27.5  6500 22178 2.83  50/450 312.9 
ASH280TV 28.0  6830 23304 3.00  70/450 312.9 
ATH290TV 29.0  7130 24328 2.98  45/450 364.0 
ATH307RV 30.7  7330 25571 2.90  50/450 358.0 
ATH325CV 32.5  7780 26545 2.87  60/450 358.0 
ATH356CV 35.6  8440 28797 2.85  65/450 358.0 
ATH420 41.8  15710 29531 2.95  90/450 375.8 

Constant-speed T1 R22          
1Φ220/240V50Hz            
Model Displacement    (cc/rev) Cooling Capacity  (w) Cooling Capacity  (Btu/h) COP        (W/W) Capacitor   (µF/v) Height (mm)
SD086CV 8.6  1410 4811 2.94  15/400 205.00 
SD104CV 10.4  1740 5937 3.03  15/400 232.90 
SD122CV 12.2  2040 6960 2.96  15/400 232.90 
SD135UV 13.5  2300 7848 3.15  30/400 242.90 
SD156CV 15.6  2650 9042 3.05  25/400 232.90 
SG184SV 18.4  3050 10407 3.11  35/450 256.0/263.9
SG210CV 21.0  3550 12113 3.17  30/450 261.00 
SL253CV 25.3  4210 14365 2.95  35/450 264.00 
SL286UV 28.6  4845 16531 3.20  45/450 289.00 
SL310UV 31.0  5240 17879 3.20  50/450 313.00 
SL325UV 32.5  5540 18902 3.20  40/450 313.00 
SH356UV 35.6  6120 20881 3.32  65/450 307.80 
SHV33Z***U 40.0  6740 22997 2.99  50/450 338.90 
SHV33Y***U 41.7  7100 24225 3.04  50/450 338.90 
TH454RV 45.4  7630 26034 3.23  70/450 372.70 
TH508 50.8  8660 29548 3.00  90/450 358.90 

 

Company Profile

 

 

After-sales Service: 1 Years
Warranty: 1 Years
Installation Type: Stationary Type
Lubrication Style: Oil-free
Cylinder Position: Vertical
Power Supply: 220V/50Hz/R134A R600A 1/6 1/7 1/8 HP
Samples:
US$ 199/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China Best Sales R404A Compressor with Liquid Spray System Screw Air Compressor Ash255TV   air compressor oilChina Best Sales R404A Compressor with Liquid Spray System Screw Air Compressor Ash255TV   air compressor oil
editor by CX 2023-11-08

China Professional Oil-Free Electronics Non-Lubricated Air Compressor with Great quality

Product Description

KDS Series Dry Screw Oil Free Compressor is used in all kinds of industries where air quality is important for the end products and production processes.These applications include food and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturing and many more.

Only oil-free air compressors deliver 100% oil-free air, CHINAMFG develop oil-free air compressors especially for applications demanding the highest levels of purity. Zero risk of contamination means zero risk of damaged or unsafe products, or losses due to operational downtime.

Features:

World class oil-free compression element 
1.Unique seal design guarantees 100 % oil-free air
2.Operation far below critical speed
3.High overall efficiency, thanks to: 
 – superior rotor coating
 – element cooling jackets
4.No oil ‘clean up’ problems

SuperCoat – Energy savings and longer life Coating
Adekom’s exclusive SuperCoat rotor and housing coating process uses a mechanical and chemical CHINAMFG to insure the thinnest coating with the tightest possible grip. First, the rotor and housing surfaces are mechanically prepared to accept the coating. Then SuperCoat is precision-applied to insure the most even coat possible. Finally, all surfaces are heat-cured to solidify the mechanical/chemical bond. Compared to other coatings, SuperCoat delivers longer life and energy savings.

Energy Saving Electric Motor 
Highly efficient, totally enclosed fan-cooled (T.E.F.C.), IP55, class F electric motor can achieve high efficiency of 95.2% that brings an unprecedented level of energy saving. High quality high-speed bearings from “SKF” are fitted for continuous trouble-free operation.
Advanced control and monitoring system

Advanced control and monitoring
1.Overall system performance status with pro-active service indications, alarms for malfunctions and safety shutdowns
2.Multi-language selectable display 
3.All monitoring and control functions via 1 interface 
4.Wide communication possibilities 
5.Integration possible in many process control systems (field bus system)

High efficiency+high reliability water cooling
1.corrosion resistant stainless steel tubing 
2.highly reliable robot welding; no risk for leaks 
3.aluminium star insert increases heat transfer 
4.cooling water outside tubes guided by baffles 
no dead zones 
limited fouling 
no degradation in cooler performance 
easy cleaning 
very long service intervals

 

 

 

Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

|

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China Professional Oil-Free Electronics Non-Lubricated Air Compressor   with Great qualityChina Professional Oil-Free Electronics Non-Lubricated Air Compressor   with Great quality
editor by CX 2023-11-08

China wholesaler Four Head 180L Oil Free Low-Noise Portable Piston Compressor air compressor parts

Product Description

About company:

HangZhou Shangyang Trading Co., Ltd. is a foreign trade technology enterprise focusing on providing air compressor products. The company has obvious advantages in the whole industry in terms of technical strength, business communication ability and quality control.
The company’s products mainly include air compressor, welding machine, cleaning machine, water pump, motor, etc., sold to more than 80 countries and regions around the world; And long-term for Europe, North and South America and other CHINAMFG brands and end sellers to provide high-quality air compressor products; The cooperation with these customers enables the company’s products to meet the technical and quality requirements of the mainstream markets in Europe and America.
 

 

Model No. Motor Power Cylinder Speed Exhaust Volume Working Pressure Tank Volume Weight Dimension
HP kW mm Rpm L/Min Bar Psi Liter kg LxWxH(mm)
HL1100X4-180 6 4.4 ∅63.7X8 1400 500 8 115 180 125 138x43X85
HL1500X4-180 8 6 ∅63.7X8 1400 680 8 115 180 145 138x43X90

Product Features:
1. Oil Free Air Compressor, Convenient To Use, Simple Maintenance, Long Service Life.
2. Compare With Traditional Oil Free Air Compressor, The Machine Have Small Vibration,Low Noise
3. All Units Are Working Together, High Aerogenesis, Gas Rising Fast.
4. The First New Type Air Compressor In China.
5. Saving 50% Electricity Compare With General Oil Free Air Compressor.
6. The Air Compressor Is Suitable For The Packaging Company, Spray Paint, Factory Gas-Works, Food Production, Medical, Scientific Research Institutes Etc.

Common Problem:

Q1. How can I get a quotation of the electric air compressor?
A. Leave us message with your purchase requirements and we will reply you within 1 hour on working
time. Or you may contact us directly by Trade Manager.
Q2. Can you do the OEM for us?
A. Yes, OEM are welcome.

Q3. How about your company’s quality control?
A. We have a professional QA & QC team and will fully track the orders from the very beginning to the very end, such as checking
the materail, supervising the production, checking the finished product, inspecting the packing, ect.

Q4. Can I get a sample to check the quality?
A. We are glad to offer you samples for test. And there is a discount for Trade Assurance Sample Order.

Q5. What about the lead time for bulk production?
A. It will depend on the order quantity, normally it will be 25 days after the deposit.
 

 Service:

before sales 1.24 hours online service .
2.Any inquiries will be replied within 12 hours.
3.Offer professional machine details and information.
4.Technology knowledge share .
on sale 

1.Protect the client payment security .
2.Reasonable price and ensure quality .
3.Send machine pictures , videos as client need and let client know machine

more better.

after sales 

1.Fast delivery and test and adjust machine working well before delivery.
2.Supply manual book and technical support in order to use well.
3.Offer install pictures step by step or videos and dispatch the engineer.
4.Guarantee time is 1 year.

 

After-sales Service: Overseas Third-Party Support Available
Warranty: 0ne Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Duplex Arrangement
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

How are air compressors utilized in pneumatic tools?

Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:

Power Source:

Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.

Air Pressure Regulation:

Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.

Air Volume and Flow:

Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.

Tool Actuation:

Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.

Versatility:

One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.

Portability:

Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.

Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China wholesaler Four Head 180L Oil Free Low-Noise Portable Piston Compressor   air compressor partsChina wholesaler Four Head 180L Oil Free Low-Noise Portable Piston Compressor   air compressor parts
editor by CX 2023-11-08

China Good quality QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 15kw air compressor parts

Product Description

Lead Time

Product Description

0.8-1.25Mpa 8-12.5Bar 0.6-2.43m3/min 15KW Dental air compressor water lubricated oil free  

Specifications

Model

Maximum

working

Pressure

FAD

Motor

Power

Noise

Pipe diameters of

cooling water

in and out

Quantity of 
cooling water

Quantity of

lubricating

water

Dimension Weight

Air

outlet

 Inlet water

32ºC 

L*W*H
Mpa M3/min KW DB  T/H L mm KG
TR-PM06A/W 0.8 0.3-0.78 5.5 57 3/4″ 1.5 10 8.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

Package Delivery

 

BACK HOME

Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 86800/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China Good quality QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 15kw   air compressor partsChina Good quality QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 15kw   air compressor parts
editor by CX 2023-11-08

China Standard High Efficiency Oil Lubricating Double Stage Pm VSD Rotary Screw Type Air Compressor for Oil&Gas Industry air compressor oil

Product Description

OIL INJECTED ROTARY SCREW AIR COMPRESSOR (7~10bar TWO Stage)

Product Parameters

 

Product Description

Hot Sale Products

 

 

 

           2~10bar Oil-injected                        7~16bar All-in-1                       Small Single-phase
       Screw Air Compressor                   Screw Air Compressor                 Screw Air Compressor  

 

         2~40bar 100% Oil-free                   8~12bar 100% Oil-free                Diesel Engine Portable
       Screw Air Compressor                   Scroll Air Compressor                 Screw Air Compressor  

 

Main Product

 

What we can supply:

* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts

After-sales Service: 24*7 Online Services and Video Guide
Warranty: 1 Year for The Whole Machine & 2 Years for Airend
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Installation Type: Stationary Type
Customization:
Available

|

air compressor

Can air compressors be used for cleaning and blowing dust?

Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:

1. Cleaning Machinery and Equipment:

Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.

2. Dusting Surfaces:

Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.

3. Cleaning HVAC Systems:

Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.

4. Blowing Dust in Workshops:

In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.

5. Cleaning Electronics and Computer Equipment:

Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.

6. Industrial Cleaning Applications:

Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.

When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.

Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China Standard High Efficiency Oil Lubricating Double Stage Pm VSD Rotary Screw Type Air Compressor for Oil&Gas Industry   air compressor oilChina Standard High Efficiency Oil Lubricating Double Stage Pm VSD Rotary Screw Type Air Compressor for Oil&Gas Industry   air compressor oil
editor by CX 2023-11-08