Product Description
VARIABLE SPEED SCREW AIR COMPRESSOR 7.5KW 15KW 22KW 37KW WITH PERMANENT MAGNET MOTOR
Product Description
Screw compressors are designed for those applications that require a high volume of compressed air and/or continuous usage.
They do not require to stop for the cooling process, allowing constant air production. Silent, efficient, and reliable, Jiayi’s screw
compressors grant you a more comfortable workspace, continuous usage, longer components’ lifecycle, more efficiency, and
cost savings.
Screw compressors operate based on 2 meshing helical screw rotating in inverse order, avoiding any contact with mechanical
parts.
VARIABLE SPEED SCREW COMPRESSORS
Variable speed screw compressors allow you to save up lots of power energy, compared to fixed speed ones. While traditional
compressors work at 1 speed (at 100%), variable speed screw compressors regulate the motor’s speed to adjust to the
production’s fluctuating air requirements. They are ideal for applications and production systems whose usage of compressed air
varies during the day, granting the right quantity of air needed and a saving the cost of electricity.
HIGH EFFICIENCY IN VARIABLE SPEED SCREW COMPRESSORS
The magnet permanent motor controll the energy consumption better than fixed speed compressors. This innovative technology
takes the energy savings to a new level, improving efficiency and performance. Jiayi’s innovative technology guarantees
remarkable savings on energy bills, creating return on the investment in 1-2 years.
| NO. | COMPARE | PERMANENT MAGNETIC FREQUENCY CONVERSION | INDUSTRIAL FREQUENCY | RESULT | CONCLUSION |
| 1 | Motor efficiency | 94%-96% | 87%-89% | 7% saving | The permanent magnetic inverter model save 32% more envergy than the normal industrial frequency type. |
| 2 | No-load electricity consumption | 45% of the full capacity | 45% of the full capacity | if we assume average no loading time 30%,the overall saving will be 13.5% | |
| 3 | Over pressure electricity consumption | no | average 1kg/cm,electricity consumption 7% | 7% saving | |
| 4 | Integrated shaft efficiency | 100% | belt 94%, coupling 97% | save on belt 6%, on coupling 3% | |
| 5 | Other advantage | constant pressure output | variable pressure | permanent magnetic ensure the production quality |
Product Parameters
| SJ series screw air compressor technical data | ||||
| Model | SJ10A | SJ15A | SJ20A | SJ25A |
| Air volume / Air pressure | 1.2m3/min 0.7Mpa |
1.65m3/min 0.7Mpa |
2.5m3/min 0.7Mpa |
3.2m3/min 0.70Mpa |
| Lubricating oil | 4L | 8L | 8L | 12L |
| Power | 7.5kw | 11kw | 15kw | 18.5kw |
| Type | Variable speed, magnet permanent motor | Variable speed, magnet permanent motor | Variable speed, magnet permanent motor | Variable speed, magnet permanent motor |
| Size | 880*600*820mm | 1080*720*1000mm | 1080*720*1000mm | 1250*850*1080mm |
| Weight | 120kgs | 214kgs | 214kgs | 282kgs |
| Noise | 66dB(A) | 68dB(A) | 68dB(A) | 68dB(A) |
| Driving mode | Direct link | |||
| Output pipe | G3/4 | G3/4 | G3/4 | G 1 1/4 |
Feature
In the workshop, air consumption is high during the day time but comparatively low in the night. In the meantime, the air
consumption in busy season is much higher than that of in low season.
92% air compressors have got serious fluctuations during operation
70% air compressors have a load between 40% to 80% while working.
Thus, there is much energy to save if we use a variable frequency compressor in stead.
1. Permanent magnet frequency conversion motor that makes the machine meets the National Level 1 energy efiiciency standard.
2. The new patent design of screw type machine equipped with 8 sets of S K F import bearing.
3. Big name brand frenquency converter / inverter, top vector frequency conversion control system.
4. Double frenquency conversion desigh makes frequency changing possible for for both motor and the fan.
5. PID air volume regulation technology for saving overall air consumption.
6. 40-200hz wide frequency option in order to meet different working conditions.
7. Stable air pressure, fluctuation within 0.1bar.
8. 0 load start, less effect on power grid.
9. A better design to seperate the low temperature and high temperature unit, so the electrical componentes have longer life span.
10. Best human manchine interface with more date and detailed function.
Smart Control Panel
The digital control panel can control versatile situation with clear display, which makes the air compressor easy to control and easy
to maintain.
High Efficient Built-in Cooler
The cooler is designed for high temperature environment, it helps to keep air compressor running in an appropriate temperature.
Detailed Photos
Factory details
Packaging & Shipping
| After-sales Service: | One Year Warranty |
|---|---|
| Warranty: | 12 Month Warranty |
| Lubrication Style: | Oil-free |
| Cooling System: | High Efficiency |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 790/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
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How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-11-10
China supplier 132kw Double Stage Pm Inverter Screw Type Air Compressor with Best Sales
Product Description
Compressor Features
132KW Double Stage PM inverter Screw Type Air Compressor
1. Double Screw with low noise, Super Silenced Enclosure
2. Elegant compact design. Fully open access door to inner
3. 100% Continuous duty operation. Load/ No Load operation
4. Machine was CE and UL certificated. Machines under ISO9001 quality management standard system
5. LCD control panel with easy use and read. PLC control for load/ no load and auto shut-off according to the air flow which save much energy
6. 1 year full machine warranty, 3years air end warranty.
7. Progressive Adaptive Control ( PAC ) Protection continuously monitors key operating parameters and adapts to prevent unexpected downtime
8. Sequential Cooling System, significantly improves efficency, serviceability improves efficiency, serviceability and noise level
9. V-Shield Technology, provides a totally integrated, leak-free design
10. CHINAMFG screw air compressor selling all over the world, we can supply different electricity
such as:
380V 50HZ 3PH
220V 60HZ 3PH
440V 60HZ 3PH
415V 50HZ 3PH
230V 60HZ 3PH
460V 60HZ 3PH
Company Information
about us…
Hongkong CHINAMFG Industry Limited was established in 2000, located in Chang’an town,
HangZhou city– “China National Machinery and Hardware town”
We’re a Hi-Tech company specialize in research, development, manufacture and
distribution of air compressor sparts. With our rich experience, profession technology
and rigorous quality control, our products are widely used in air compressor field
with good feedback and continuous orders from more than 2,000 customers in domestic
and oversea market.We can solve any technical problems you may encounter
with your air compressor and provide many kinds of air compressor parts for you.
Competitive price will be quoted for you, if you send us inquiry!
We are the best choice for you!
1.24 hours a day, 7 days a week
2.1-stop purchasing
3.Cheap, fast and efficient
4.adequate stocks
5.17 years experiences
6. Seriously quality control
7.Superb technique
No matter what you want, just send me your part number , favorable price will be quoted immediately.
our goal is to “provide the best products and services to our customers”
1.High Quality With Favorable Price
We ensure that the parts we offer are met your needs with high quality ,
For compressor After-sale Service
• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
• Warranty: One year for the whole machine Genuine spare parts will be provided with best price.
• Over board engineer service is available.
Special Customized Service
1) Full OEM
• Quantity: at least 5 pcs
• In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.
2) Half OEM
• Quantity: no limit
• Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.
3) Logo OEM
• Quantity: no limit
• Only the logo will be changed to yours, and no extra fee will be charged.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Samples: |
US$ 19056/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
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How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-11-08
China Best Sales R404A Compressor with Liquid Spray System Screw Air Compressor Ash255TV air compressor oil
Product Description
Product Description
1.Ultra silent low vibration
2.Evaporation temperature 0ºC to -40ºC operating range
3.Freezing, refrigerating, and quick freezing
4.R404A compressor with liquid spray system, stable operation at low temperature
| Constant-speed T1 R410a | ||||||
| 1ϕ 220/240V 50Hz | ||||||
| Model | Displacement (cc/rev) | Cooling Capacity (w) | Cooling Capacity (Btu/h) | COP (W/W) | Capacitor (µF/v) | Height (mm) |
| ASD086UV | 8.6 | 2030 | 6926 | 2.84 | 20/400 | 248.8 |
| ASD099HV | 9.9 | 2340 | 7984 | 2.95 | 30/400 | 248.8 |
| ASG108TV | 10.8 | 2510 | 8564 | 2.90 | 25/450 | 261.0 |
| ASG116CV | 11.6 | 2730 | 9315 | 2.80 | 35/450 | 261.0 |
| ASG130UV | 13.0 | 3170 | 1571 | 2.95 | 30/450 | 261.0 |
| ASL150UV | 15.0 | 3555 | 12130 | 2.96 | 30/450 | 289.0 |
| ASL180SV-1 | 18.0 | 4300 | 14672 | 2.97 | 35/450 | 279.0 |
| ASL20IUV | 20.1 | 4800 | 16378 | 3.00 | 50/450 | 304.0 |
| ASH218SV | 218.0 | 5180 | 17674 | 2.90 | 60/400 | 298.5 |
| ASH232SV | 23.2 | 5510 | 18800 | 2.90 | 60/400 | 298.5 |
| ASH255TV | 25.5 | 6080 | 2 0571 | 2.94 | 55/450 | 298.5 |
| ASH264UV | 26.4 | 6420 | 21905 | 3.05 | 55/450 | 325.5 |
| ASH275CV | 27.5 | 6500 | 22178 | 2.83 | 50/450 | 312.9 |
| ASH280TV | 28.0 | 6830 | 23304 | 3.00 | 70/450 | 312.9 |
| ATH290TV | 29.0 | 7130 | 24328 | 2.98 | 45/450 | 364.0 |
| ATH307RV | 30.7 | 7330 | 25571 | 2.90 | 50/450 | 358.0 |
| ATH325CV | 32.5 | 7780 | 26545 | 2.87 | 60/450 | 358.0 |
| ATH356CV | 35.6 | 8440 | 28797 | 2.85 | 65/450 | 358.0 |
| ATH420 | 41.8 | 15710 | 29531 | 2.95 | 90/450 | 375.8 |
| Constant-speed T1 R22 | ||||||
| 1Φ220/240V50Hz | ||||||
| Model | Displacement (cc/rev) | Cooling Capacity (w) | Cooling Capacity (Btu/h) | COP (W/W) | Capacitor (µF/v) | Height (mm) |
| SD086CV | 8.6 | 1410 | 4811 | 2.94 | 15/400 | 205.00 |
| SD104CV | 10.4 | 1740 | 5937 | 3.03 | 15/400 | 232.90 |
| SD122CV | 12.2 | 2040 | 6960 | 2.96 | 15/400 | 232.90 |
| SD135UV | 13.5 | 2300 | 7848 | 3.15 | 30/400 | 242.90 |
| SD156CV | 15.6 | 2650 | 9042 | 3.05 | 25/400 | 232.90 |
| SG184SV | 18.4 | 3050 | 10407 | 3.11 | 35/450 | 256.0/263.9 |
| SG210CV | 21.0 | 3550 | 12113 | 3.17 | 30/450 | 261.00 |
| SL253CV | 25.3 | 4210 | 14365 | 2.95 | 35/450 | 264.00 |
| SL286UV | 28.6 | 4845 | 16531 | 3.20 | 45/450 | 289.00 |
| SL310UV | 31.0 | 5240 | 17879 | 3.20 | 50/450 | 313.00 |
| SL325UV | 32.5 | 5540 | 18902 | 3.20 | 40/450 | 313.00 |
| SH356UV | 35.6 | 6120 | 20881 | 3.32 | 65/450 | 307.80 |
| SHV33Z***U | 40.0 | 6740 | 22997 | 2.99 | 50/450 | 338.90 |
| SHV33Y***U | 41.7 | 7100 | 24225 | 3.04 | 50/450 | 338.90 |
| TH454RV | 45.4 | 7630 | 26034 | 3.23 | 70/450 | 372.70 |
| TH508 | 50.8 | 8660 | 29548 | 3.00 | 90/450 | 358.90 |
Company Profile
| After-sales Service: | 1 Years |
|---|---|
| Warranty: | 1 Years |
| Installation Type: | Stationary Type |
| Lubrication Style: | Oil-free |
| Cylinder Position: | Vertical |
| Power Supply: | 220V/50Hz/R134A R600A 1/6 1/7 1/8 HP |
| Samples: |
US$ 199/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2023-11-08
China Standard Factory Wholesale High Quality 7.5kw/11kw/15kw/22kw 8/10/13/16bar Midium Pressure Pm VSD Screw Air Compressor for Industrial Laser Cutting with CE, OEM Provided with Great quality
Product Description
Factory Wholesale High Quality 7.5kw/11kw/15kw/22kw 8/10/13/16bar Midium Pressure Pm VSD Screw Air Compressor for Industrial Laser Cutting with CE, OEM Provided
Technical Parameters:
| Model | Power (KW) |
V/Hz | pressure (Bar) |
Air flow (m3/min) |
Bsp(inch) | L×W×H(mm) | Kg |
| WZS-10GST | 7.5 | 380/50 | 8.5 | 1.1 | RC3/4 | 1850X800X1800 | 480 |
| 10.5 | 1.0 | ||||||
| 13.5 | 0.8 | ||||||
| 16.5 | 0.4 | ||||||
| WZS-11GS | 11 | 380/50 | 16.5 | 0.84 | RC1 | 1300X860X1030 | 380 |
| WZS-11GST | 11 | 380/50 | 8.5 | 0.7 | RC1 | 1850X800X1800 | 600 |
| 10.5 | 1.4 | ||||||
| 13.5 | 1.2 | ||||||
| 16.5 | 0.84 | ||||||
| WZS-15GS | 15 | 380/50 | 16.5 | 1.4 | RC1 | 1300X860X1030 | 480 |
| WZS-15GST | 15 | 380/50 | 8.5 | 2.4 | RC1 | 1850X800X1850 | 650 |
| 10.5 | 2.1 | ||||||
| 13.5 | 1.8 | ||||||
| 16.5 | 1.4 | ||||||
| WZS-22GS | 22 | 380/50 | 16.5 | 2.2 | RC1 1/4 | 1380X850X1150 | 620 |
| WZS-22GST | 22 | 380/50 | 8.5 | 3.6 | RC1 1/4 | 1850X800X1850 | 680 |
| 10.5 | 3.0 | ||||||
| 13.5 | 2.3 | ||||||
| 16.5 | 2.2 | ||||||
| WZS-30GS | 30 | 380/50 | 16.5 | 2.93 | RC1 1/4 | 1380X850X1150 | 680 |
| WZS-37GS | 37 | 380/50 | 16.5 | 3.63 | RC1 1/2 | 1600X1000X1420 | 850 |
| WZS-45GS | 45 | 380/50 | 16.5 | 4.63 | RC1 1/2 | 1600X1000X1420 | 880 |
| WZS-55GS | 55 | 380/50 | 16.5 | 5.70 | RC2 | 1800X1260X1550 | 1350 |
| WZS-75GS | 75 | 380/50 | 16.5 | 7.81 | RC2 | 2150X1300X1700 | 1650 |
| WZS-90GS | 90 | 380/50 | 16.5 | 9.64 | RC2 | 2150X1300X1700 | 1950 |
| WZS-110GS | 110 | 380/50 | 16.5 | 11.58 | DN65 | 2550X1650X1850 | 2600 |
| WZS-132GS | 132 | 380/50 | 16.5 | 14.62 | DN80 | 2550X1650X1850 | 2880 |
| WZS-160GS | 160 | 380/50 | 16.5 | 17.18 | DN80 | 2950X1800X1850 | 3200 |
COMPANY PROFILE
Wan CHINAMFG Compressor (ZheJiang ) Co.,Ltd located in ZheJiang Xihu (West Lake) Dis. industrial zone, which is a professional manufacturer Factory always
has been committed to the R&D of permanent magnet variable frequency screw air compressors, reached the national standard. Our products in-
clude integrated, split permanent magnet variable frequency screw air compressor series, non-inductive permanent magnet variable-frequency
screw air compressor series, integrated oil motor permanent magnet variable frequency screw air compressor series, low-pressure permanent
magnet variable frequency screw air compressor series, two-stage compression permanent magnet variable frequency screw air compressor
series, refrigerated dryer series, adsorption dryer series, high-efficiency precision filter series , air tank series , etc.
We have more than 1 hundred distributors in China. Products have been exported to Europe, North America, Southeast Asia and the Middle
East for many years, also occupy a large part of the domestic market, and the sales volumn is still growing year by year. For many years, Wan
Beardsley has become a trusted supplier of screw air compressors with rich experience and continuous innovative technology.
WORKSHOP
EXHIBITIONS
PROJECT CASES
100+ DISTRIBUTORS
PACKAGING STYLE
SHIPPING
CERTIFICATES
FAQ
1. OEM/ODM, or customer’ s logo printed is available?
Yes, OEM/ODM, customer’s logo is welcomed.
2. Delivery date?
Usually 5-25 working days after receiving deposit, specific delivery date based on order quantity.
3. What’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.
4. How to control your quality?
We have professional QC team, control the quality during the mass production and inspect the products before shipping.
5. If we don’ t have shipping forwarder in China , would you do this for us ?
We can offer you best shipping line to ensure you can get the goods timely at best price.
6. I never come to China before , can you be my guide in China ?
Sure , I’m glad to be your guide because our company directly located in ZheJiang , where is the most famous city in China, if you want to come China then we are happy to provide you one-stop service, such as booking ticket, picking up at the airport, booking hotel, accompany visiting factory. It gonna make you an unforgettable memory.
MARKETING NETWORK
| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | Unit 1 Year, Air End 2 Years |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-11-07
China Good quality High Quality Low Noise Oil Lubricated Air Cooling Permanent Magnet Oil Injected 16bar 15kw Direct Driven Screw Air Compressor with Tank manufacturer
Product Description
| Model | Power (KW) |
V/Hz | pressure (Bar) |
Air flow (m3/min) |
Bsp(inch) | L×W×H(mm) | Kg |
| WZS-10GST | 7.5 | 380/50 | 8.5 | 1.1 | RC3/4 | 1850X800X1800 | 480 |
| 10.5 | 1.0 | ||||||
| 13.5 | 0.8 | ||||||
| 16.5 | 0.4 | ||||||
| WZS-11GS | 11 | 380/50 | 16.5 | 0.84 | RC1 | 1300X860X1030 | 380 |
| WZS-11GST | 11 | 380/50 | 8.5 | 0.7 | RC1 | 1850X800X1800 | 600 |
| 10.5 | 1.4 | ||||||
| 13.5 | 1.2 | ||||||
| 16.5 | 0.84 | ||||||
| WZS-15GS | 15 | 380/50 | 16.5 | 1.4 | RC1 | 1300X860X1030 | 480 |
| WZS-15GST | 15 | 380/50 | 8.5 | 2.4 | RC1 | 1850X800X1850 | 650 |
| 10.5 | 2.1 | ||||||
| 13.5 | 1.8 | ||||||
| 16.5 | 1.4 | ||||||
| WZS-22GS | 22 | 380/50 | 16.5 | 2.2 | RC1 1/4 | 1380X850X1150 | 620 |
| WZS-22GST | 22 | 380/50 | 8.5 | 3.6 | RC1 1/4 | 1850X800X1850 | 680 |
| 10.5 | 3.0 | ||||||
| 13.5 | 2.3 | ||||||
| 16.5 | 2.2 | ||||||
| WZS-30GS | 30 | 380/50 | 16.5 | 2.93 | RC1 1/4 | 1380X850X1150 | 680 |
| WZS-37GS | 37 | 380/50 | 16.5 | 3.63 | RC1 1/2 | 1600X1000X1420 | 850 |
| WZS-45GS | 45 | 380/50 | 16.5 | 4.63 | RC1 1/2 | 1600X1000X1420 | 880 |
| WZS-55GS | 55 | 380/50 | 16.5 | 5.70 | RC2 | 1800X1260X1550 | 1350 |
| WZS-75GS | 75 | 380/50 | 16.5 | 7.81 | RC2 | 2150X1300X1700 | 1650 |
| WZS-90GS | 90 | 380/50 | 16.5 | 9.64 | RC2 | 2150X1300X1700 | 1950 |
| WZS-110GS | 110 | 380/50 | 16.5 | 11.58 | DN65 | 2550X1650X1850 | 2600 |
| WZS-132GS | 132 | 380/50 | 16.5 | 14.62 | DN80 | 2550X1650X1850 | 2880 |
| WZS-160GS | 160 | 380/50 | 16.5 | 17.18 | DN80 | 2950X1800X1850 | 3200 |
Q1:Do you offer OEM/ODM/Customer’s logo print?
A1:Yes,OEM/ODM,Customer’s logo are welcomed.
Q2:Delivery Time?
A2:Usually 5-25 days after receiving deposite, specific delivery date depends on order quantity.
Q3: What’s your payment terms?
A3:Regularly 30% deposite and 70% balance by T/T,Western Union,Paypal ,other payment terms also can be discussed based on our cooperation.
Q4:How to control your quality?
A4:We have professional QC team,control the quality during the mass production and inspect all goods before delivery.
Q5:If we don’t have shipping forwarders in China, can you do that for us?
A5:We can offer best shipping line to ensure you can get the goods timely at best price.
Q6:I never come to China before,can you be my guide in China?
A6:We are happy to provide you one-stop service,such as booking the ticket,pick up at the airport, booking hotel,accompany visiting market or factory.
| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2023-11-06
China wholesaler Sell at Cost Factory Direct Sale Industrial Machine for Sale Pm VSD Screw Air Compressor with Great quality
Product Description
Sell at cost Factory Direct Sale industrial Machine for Sale PM VSD Screw Air Compressor
Motor
The motor with protection class IP54is used, the insulation class is F grade,and the bearing is made of SwedishSKF heavy bearing.
Air end
Adopting twin-screw main engine, largerotor and low speed design, new 5:6asymmetric rotor tooth profile, brandbearing, determines the excellent performance of the whole machine.
Intake valve
The red star intake valve can automaticallyadjust the gas volume according to the requirements of the system gas consumption,reducing operating costs.
MPV
Made of aluminum, it has outstanding antirust performance. With check function.The stable setting of the opening pressureensures that sufficient circulation pressureis established in the system to ensure lubrication of the machine body.
Cooling system
Feature:Large cooler system
Advantage:Axial flow Fan used forgood cooling effect
Benefit:Allow ambient temperature at 52″C.
Smart display screen
Feature:Intelligent control systemAdvantage:10 inch monitor to showall the date
Benefit:Simple operation and trouble free
Oil and gas separator
With the Apuda oil and gas separator,the rigorous oil and gas separationfilter can reduce the oil content of theexhaust gas in the compressor andthe fuel consumption of the unit.
The durable pipe system
The galvanized pipe is more durable, sturdy, longer, longer, and durable.
| Specification | ||||||||||||
| Model | Working Pressure | Air Delivery | Motor Power | Type of Driving | Type of Cooling | Dimension(mm) | Weight | Output pipe | ||||
| psig | bar | cfm | m3/min | kw/hp | L | W | H | (kg) | Diameter | |||
| GLDS-10A | 100 | 7 | 38.8 | 1.1 | 7.5/10 | Driect driven | Air Cooling | 850 | 650 | 800 | 240 | 3/4″ |
| 116 | 8 | 35.3 | 1 | |||||||||
| 145 | 10 | 30 | 0.85 | |||||||||
| 181 | 12.5 | 24.7 | 0.7 | |||||||||
| GLDS-15A | 100 | 7 | 63.6 | 1.8 | 11/15 | 1050 | 700 | 1000 | 450 | 3/4″ | ||
| 116 | 8 | 58.3 | 1.65 | |||||||||
| 145 | 10 | 53 | 1.5 | |||||||||
| 181 | 12.5 | 45.9 | 1.3 | |||||||||
| GLDS-20A | 100 | 7 | 84.7 | 2.4 | 15/20 | 1050 | 700 | 1000 | 450 | 3/4″ | ||
| 116 | 8 | 77.7 | 2.2 | |||||||||
| 145 | 10 | 74.2 | 2.1 | |||||||||
| 181 | 12.5 | 63.6 | 1.8 | |||||||||
| GLDS-25A | 100 | 7 | 109.5 | 3.1 | 18.5/25 | 1250 | 850 | 1100 | 620 | 1″ | ||
| 116 | 8 | 102.4 | 2.9 | |||||||||
| 145 | 10 | 95.3 | 2.7 | |||||||||
| 181 | 12.5 | 81.2 | 2.3 | |||||||||
| GLDS-30A | 100 | 7 | 134.2 | 3.8 | 22/30 | 1250 | 850 | 1100 | 620 | 1″ | ||
| 116 | 8 | 127.1 | 3.6 | |||||||||
| 145 | 10 | 113 | 3.2 | |||||||||
| 181 | 12.5 | 88.3 | 2.5 | |||||||||
| GLDS-40A | 100 | 7 | 187.1 | 5.3 | 30/40 | 1350 | 850 | 1040 | 680 | 1-1/2″ | ||
| 116 | 8 | 176.6 | 5 | |||||||||
| 145 | 10 | 151.8 | 4.3 | |||||||||
| 181 | 12.5 | 127.1 | 3.6 | |||||||||
| GLDS-50A | 100 | 7 | 233 | 6.6 | 37/50 | 1550 | 1571 | 1330 | 850 | 1-1/2″ | ||
| 116 | 8 | 218.9 | 6.2 | |||||||||
| 145 | 10 | 201.3 | 5.7 | |||||||||
| 181 | 12.5 | 162.4 | 4.6 | |||||||||
| GLDS-60A | 100 | 7 | 282.5 | 8 | 45/60 | 1550 | 1571 | 1330 | 850 | 1-1/2″ | ||
| 116 | 8 | 271.9 | 7.7 | |||||||||
| 145 | 10 | 243.6 | 6.9 | |||||||||
| 181 | 12.5 | 211.9 | 6 | |||||||||
| GLDS-75A | 100 | 7 | 370.8 | 10.5 | 55/75 | 1950 | 1270 | 1620 | 1800 | 2″ | ||
| 116 | 8 | 346 | 9.8 | |||||||||
| 145 | 10 | 307.2 | 8.7 | |||||||||
| 181 | 12.5 | 257.8 | 7.3 | |||||||||
| GLDS-100A | 100 | 7 | 480.2 | 13.6 | 75/100 | 1950 | 1270 | 1620 | 1900 | 2″ | ||
| 116 | 8 | 459 | 13 | |||||||||
| 145 | 10 | 399 | 11.3 | |||||||||
| 181 | 12.5 | 356.6 | 10.1 | |||||||||
| GLDS-125A | 100 | 7 | 572 | 16.2 | 90/125 | 2450 | 1600 | 1740 | 1950 | 2″ | ||
| 116 | 8 | 543.8 | 15.4 | |||||||||
| 145 | 10 | 466.1 | 13.2 | |||||||||
| 181 | 12.5 | 395.5 | 11.2 | |||||||||
| Motor Efficiency Class: Ultraefficient/IE3/IE2 as per your required | ||||||||||||
| Motor Protection Class: IP23/IP54/IP55 or as per your required | ||||||||||||
| Certification: CE/ISO9001 | ||||||||||||
| Voltage: 380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, dual voltage is also ok | ||||||||||||
Equipment manufacturing industry: spray painting, spray washing machine, mechanical retreat mold, driving the assembly tools, drilling machine, hammer, lifting driving, combined tools, reamer, run run run, riveter screwdriver rotary drive, forging, metal forming press run operation, blasting, spraying, transmission, driving technology process.
Automobile manufacturing industry: spray cleaning parts, driving the assembly tool, fixture tools, lifting hoist crane, pneumatic control, forging hammer pressing workshop, casting workshop, metal workshop blast spray.
Beverage factory: running, bottle washing machine barrel turn, cHangZhou machine internal spraying, cleaning, food industrial used gas drying bottle, automatic operation, ash dust.
Cement manufacturing: Lime storage ventilation, cement slurry stirring and driving, cement bag clean sealing driving, raw material mixing, tipper operation, cleaning equipment, clinker cooling, conveying of cement and coal, cement kiln cleaning, vehicle and vessel handling, lifting and hoisting device, pneumatic control.
Chemical plant: ventilation and mixing, separation tower with gas, cleaning equipment, combustion gas, transportation, lifting liquid, spraying and cleaning pipe, pneumatic control, process gas, liquid transport.
Power plant: air cleaning pipeline, blowing smoke scale, cleaning of boiler and condenser pipe, jet cleaning, coal, sewage removal transmission, pneumatic control.
Hydropower plant maintenance: engine control, lock, drive controller, drive lubrication pump, driving lock, starting control, cleaning rubbish net.
The food industry (general application): mixing liquid, fermentation tank with gas (oxygen), cleaning equipment, with nozzle with nozzle cleaning container transport, food, raw materials, filtration dehydration.
Forging shop: oxygen skin, door, air curtain lifting hoist and hoist, driving the bending and straightening machine, driving clutch brake and a clamping device, the driving hammer, drive the fuel regulator.
Casting: hot metal car positioning, cleaning equipment, transporting sand, drive pneumatic tools, ramming machine, grinding machine, lifting hoist and elevator, pneumatic pick, tamping machine, steel than the brush, sandblasting, sieve sand, mud core.
Glass factory: blow bottle and glass, blow lamp and electronic tube, combustion gas, raw material, light transmission glass etching and drilling, conveying the glass, pneumatic control, vacuum hanging board.
Iron and steel plant: stirring the solution, oxygen with gas, HangZhou gas, converter with skip positioning, a sediment chamber drilling, unloading bags, open hearth CHINAMFG flue cleaning, driving clutch and brake, drive door, driving loading and transporting device, drive lubrication system, drive pneumatic tools, pneumatic pick, grinding wheel machine, lifting hoist and hoist, sandblasting, blast furnace, vacuum degassing furnace.
Wood, furniture processing: spray cleaning, gas lifting, bending, straightening, disseminated wood clamping clamp, pneumatic tools, carving tools, drilling machine, polishing machine, polishing machine, sand blasting, spray painting, spray device.
Sheet metal workshop: stirring the solution, transportation, jet cleaning, drive chip packaging press, driving plate chuck clutch and positioner, pneumatic tools, pneumatic pick, finishing hammer, drill, grinding wheel machine, crane and elevator, combination tools, riveting machine, sand blasting, spray, spray paint, lubricant container leakage detecting.
The mine ventilation gas, drilling: big hole, gas water removal, filtration fine crumbs, pneumatic hoist driven rock drill rig,,, blow hole, piling machine, drilling machine.
Oil refinery: combustion gas, emptying and cleaning oil, crane and elevator, drive control system, catalyst recycle, sandblasting, painting.
Papermaking factory: clean air equipment, crane and hoist, pool anti icing, roll feeding, pressing paper products, drive clutch, drive off paper machine, paper feeding through the machine, pneumatic control, pressure head box, demolition, removal of waste paper head box, vacuum drying.
Pharmaceutical manufacturers: mixing liquid, antibiotic fermentation with gas (oxygen), transmission of raw materials, raw materials, mixing and stirring driven, pneumatic control, air jet pulverization, spray drying, vacuum drying and vaporization of liquid, transmission.
Plant maintenance: jet cleaning, drive tools (hammer, concrete vibrator, drill, grinding wheel machine, crane, paving stone machine, riveter, oxide skin to wrench, winding machine, sand blasting, spray), metal, spray, spray system.
Textile factory: mixing liquid, gas lifting, moist, operation pressure accumulator, spray, spray system, transfusion.
Rubber factory: clean mold and mechanical devices, gas lifting, demoulding, mold, pneumatic control, spraying.
ZheJiang GLADES MACHINERY EQUIPMENT CO.,LTD.is located in HangZhou -logistics city , with the advantage of rapid transportation of goods. The company covers an area of more than 20 thousand square meters.with an annual output value of 6 million US dollars and fixed assets more than 10 million US dollars.
Glades’s primary businesses focus in following key areas:Oil-injected rotary screw compressors (Fixed speed and variable speed; normal and low pressure),Oil free screw air compressors (Scroll type, dry type, water-lubricated type),Energy Saving Screw Air Compressor(PM VSD screw air compressor,Two Stage Screw Air Compressor,Scroll screw air compressor),Portable screw air compressors ( electric motor powered),Air treatment equipment (Air dryers, air filters and air receiver tank) .At Glades, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. Glades has been exporting to more than 35 countries across the globe.
Upholding the core concept of “Reliable Carrying Trust”, ZheJiang Glades strives to provide the most reliable products and services through continuous innovation, so that customers can continue to obtain the maximum value for their returns.
Advantages:
Large displacement: Displacement 10% higher than ordinary piston compressor.
Energy-saving: Compared with piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
Easy to operate: 24 hours unattended all day work, free load automatically start, full load automatically shut down.
Strong stability:Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
FAQ:
Q1:Where is your factory located?
A:Our factory is located in HangZhou city which nears HangZhou port about 2 hours.
Q2:How many air compressors do you produce everyday?
A: We can produce 100 pieces everyday.
Q3: Can you use our brand?
A: Yes, OEM/ODM is available.
Q4:How about your after-sales service?
a.Provide customers with installation and commissioning online instructions.
b.Well-trained engineers available to overseas service.
c.CHINAMFG agents and after service available.
Q5:What’s your delivery time?
Generally 15 to 20 days, if urgently order, pls contact our sales in advance.
Q4: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in Glades air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available.
5.All kinds of technical documents in different languages.
| After-sales Service: | 24 Hours Online Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2023-11-06
China Custom 22kw Energy Saving Electric Stationary Direct Driven Water Lubricated Oil Free Single Screw Air Compressor for Food Package Medical Devices with high quality
Product Description
| Model | Work pressure | Capacity | Power | Noise | Inlet and outlet diameters of cooling water | Water inlet & outlet T/H |
Lubricating water L |
Dimensions | Weight | Air outlet diameter
|
| WZS-06PMA | 0.8 | 0.3~0.78 | 5.5 | 57 | 3/4″ | 1.5 | 10 | 800x800x1100 | 460 | 3/4″ |
| 1.0 | 0.2~0.65 | |||||||||
| WZS-08PMA | 0.8 | 0.35~1.17 | 7.5 | 57 | 3/4″ | 2 | 10 | 800x800x1100 | 510 | 3/4″ |
| 1.0 | 0.3~1.05 | |||||||||
| 1.25 | 0.24~0.81 | |||||||||
| WZS-11PMA | 0.8 | 0.54~1.72 | 11 | 60 | 1″ | 2.5 | 26 | 1200x800x1300 | 620 | 3/4″ |
| 1.0 | 0.45~1.42 | |||||||||
| 1.25 | 0.35~1.10 | |||||||||
| WZS-15PMA | 0.8 | 0.75~2.43 | 15 | 60 | 1″ | 3.5 | 26 | 1200x800x1300 | 670 | 1″ |
| 1.0 | 0.65~2.17 | |||||||||
| 1.25 | 0.6~1.85 | |||||||||
| WZS-18PMA | 0.8 | 0.9~3.13 | 18.5 | 63 | 1″ | 4 | 30 | 1400x1000x1520 | 730 | 1″ |
| 1.0 | 0.9~2.82 | |||||||||
| 1.25 | 0.6~2.05 | |||||||||
| WZS-22PMA | 0.8 | 1.1~3.62 | 22 | 63 | 1 1/2″ | 5 | 30 | 1400x1000x1520 | 780 | 1″ |
| 1.0 | 0.97~3.21 | |||||||||
| 1.25 | 0.85~2.78 | |||||||||
| WZS-30PMA | 0.8 | 1.55~5.12 | 30 | 66 | 1 1/2″ | 7 | 40 | 1500x1150x1500 | 1150 | 1 1/2″ |
| 1.0 | 1.255~4.43 | |||||||||
| 1.25 | 1.1~3.63 | |||||||||
| WZS-37PMA | 0.8 | 1.91~6.30 | 37 | 66 | 1 1/2″ | 9 | 40 | 1500x1150x1500 | 1200 | 1 1/2″ |
| 1.0 | 1.60~5.33 | |||||||||
| 1.25 | 1.42~4.77 | |||||||||
| WZS-45PMA | 0.8 | 2.50~8.30 | 45 | 68 | 1 1/2″ | 10 | 90 | 1800x1300x1750 | 1490 | 2″ |
| 1.0 | 1.91~6.30 | |||||||||
| 1.25 | 1.70~5.56 | |||||||||
| WZS-55PMA | 0.8 | 3.0~9.76 | 55 | 69 | 1 1/2″ | 12 | 100 | 1800x1300x1750 | 1570 | 2″ |
| 1.0 | 2.60~8.55 | |||||||||
| 1.25 | 2.30~7.67 | |||||||||
| WZS-75PMA | 0.8 | 3.95~13.00 | 75 | 72 | 1 1/2″ | 18 | 100 | 1800x1300x1750 | 1750 | 2″ |
| 1.0 | 3.40~11.50 | |||||||||
| 1.25 | 3.0~9.70 | |||||||||
| WZS-90PMA | 0.8 | 5.0~16.60 | 90 | 73 | 1 1/2″ | 20 | 120 | 2200x1550x1800 | 2450 | 2 1/2″ |
| 1.0 | 4.30~14.66 | |||||||||
| 1.25 | 3.72~12.60 | |||||||||
| WZS-110PMA | 0.8 | 6.0~19.97 | 110 | 77 | 1 1/2″ | 24 | 120 | 2200x1550x1800 | 2580 | 2 1/2″ |
| 1.0 | 5.0~16.66 | |||||||||
| 1.25 | 4.65~15.56 | |||||||||
| WZS-132PMA | 0.8 | 6.75~22.52 | 132 | 77 | 2″ | 30 | 120 | 2200x1550x1800 | 2700 | 2 1/2″ |
| 1.0 | 6.0~19.97 | |||||||||
| 1.25 | 5.07~16.90 | |||||||||
| WZS-160PMA | 0.8 | 8.5~28.11 | 160 | 79 | 3″ | 35 | 160 | 3000x1800x2100 | 3900 | 3″ |
| 1.0 | 706~25.45 | |||||||||
| 1.25 | 6.7~22.52 | |||||||||
| WZS-185PMA | 0.8 | 10~33.97 | 185 | 79 | 3″ | 38 | 160 | 3000x1800x2100 | 4050 | 3″ |
| 1.0 | 8.72~29.00 | |||||||||
| 1.25 | 7075~25.210 | |||||||||
| WZS-200PMA | 0.8 | 11.2~36.75 | 200 | 80 | 4″ | 42 | 200 | 3100x1850x2100 | 4200 | 4″ |
| 1.0 | 9.68~32.78 | |||||||||
| 1.25 | 9.2~29.24 | |||||||||
| WZS-220PMA | 0.8 | 12.2~39.67 | 220 | 80 | 4″ | 47 | 200 | 3100x1850x2100 | 4400 | 4″ |
| 1.0 | 11.2~36.75 | |||||||||
| 1.25 | 9.0~29.63 | |||||||||
| WZS-250PMA | 0.8 | 13.5~44.78 | 250 | 80 | 4″ | 53 | 200 | 3100x1850x2100 | 4800 | 4″ |
| 1.0 | 12.3~39.67 | |||||||||
| 1.25 | 10.2~33.97 |
Q1:Do you offer OEM/ODM/Customer’s logo print?
A1:Yes,OEM/ODM,Customer’s logo are welcomed.
Q2:Delivery Time?
A2:Usually 5-25 days after receiving deposite, specific delivery date depends on order quantity.
Q3: What’s your payment terms?
A3:Regularly 30% deposite and 70% balance by T/T,Western Union,Paypal ,other payment terms also can be discussed based on our cooperation.
Q4:How to control your quality?
A4:We have professional QC team,control the quality during the mass production and inspect all goods before delivery.
Q5:If we don’t have shipping forwarders in China, can you do that for us?
A5:We can offer best shipping line to ensure you can get the goods timely at best price.
Q6:I never come to China before,can you be my guide in China?
A6:We are happy to provide you one-stop service,such as booking the ticket,pick up at the airport, booking hotel,accompany visiting market or factory.
| Warranty: | Unit 1 Year, Air End 2 Years |
|---|---|
| Lubrication Style: | Water Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2023-11-06
China high quality Screw Air Compressor (SCR 30D) with German Technology Direct Driven Design High Efficiency Airend air compressor portable
Product Description
Product Technical Description
| Model : | Oil injected Screw Air Compressor Direct Driven(D series) |
| Type: | Oil injected Direct Driven Screw Air Compressor |
| Voltage: | 380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements |
| Working Pressure: | 7~10 bar |
| Installed Motor Power: | 7.5KW~75KW |
| Capacity: | 1~13.3m3/min |
| Color: | Blue |
| Driven Method: | Direct Driven |
| Air End: | Original Ally-win Air End from Germany |
| Trademark: | SCR |
| Transport Package: | Standard Wooden Packing |
| Available Certificate: | CE, ISO, UL, ASME, GHOST |
| Origin: | ZheJiang , China |
| application: | Casting , Metal , Plastic , Rubber |
Product Features
1. Sino-Japan technology cooperation, high reliability.
2. Big airend with low rpm for better performance an long life span.
3. High reliability components imported original from Germany, Swiss etc.
4. CE level protection design and manufacturing
5. Oversize cooler suitable for tropical area.
6. More than 10,000.00 units running around the world since 10years ago.
7. Intelligent PLC control.
8. Easy to do maintenance and service.
1.Automatic interlock control and operations management
Intelligent microcomputer controller, combined with pressure, temperature, current, signal, alarm with 12 important indicators and 13 comprehensive security protection measures with Chinese and English display optional and maintenance time limit remind. The RS485 communication interface can realize several machines joint control. Concise and comprehensive to keep the customer informed of the machines’ situation in time.
2.Oversize cooler
SCR’s oversized cooler is typically 30% larger then competitors machines. The large heat exchanger prevents overtemperature faults even in high ambient conditions. It also helps reduces carbon deposition phenomenon caused high temperature. The inner wall is treated with antiseptic treatment prolonging the service life.
3.Same speed drive direct driven structure
Type D use same speed drive is use to overcome the loss of power transmission efficiency under the drive of speed gear, the structure is not stable, many error problems, maximum energy savings and minimum maintenance costs.
4.German KTR coupling
| Model | SCR30D-7 | SCR30D-8 | SCR30D-10 | |
| Capacity/Pressure(m3/min,/BAR) | 3.7/7 | 3.6/8 | 3.2/10 | |
| Main Motor | Power(KW) | 22KW(30H.P) | ||
| Starting way | Start-Delta | |||
| Volt(V) | 380/400/415(220) | |||
| Motor safety grade | IP54 | |||
| Motor isolation grade | F | |||
| Electrical Supply | 380(400,415)V/50Hz/3Phase, 220V/60HZ/3P | |||
| Outlet Temperature(ºC) | ≤ Environment Temperature+10ºC | |||
| Driven way | Belt Driven | |||
| Noise level at 1 meter | 70±3dB(A) | |||
| Cooling method | Air cooling | |||
| Oil content | 1~3 ppm | |||
| Outlet Connection | Rc1 | |||
| Dimension | Length(mm) | 1380 | ||
| Width(mm) | 850 | |||
| Height(mm) | 1160 | |||
| Weight(KG) | 580 | |||
Product Categories
Advantages
Application
About SCR
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-11-01
China Custom Rj-60A Portable Type 60HP 45kw Electric Screw Air Compressor with Air Dryer air compressor oil
Product Description
RJ-60A Portable Type 60HP 45KW Electric Screw Air Compressor With Air Dryer
Main Features:
1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.
2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.
3. With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.
Advantage:
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Our anvantages
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High quality screw air compressor |
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Reasonable price |
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| Strict delivery time | |
| Good after-sales service | |
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Profession maker for 15 years |
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Strict quality control |
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Streamline production makes each node be well controlled thus to guarantee more reliable quality. |
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| Re-create the industry revolution of the air compresssor , | |
| Low after-sales maintenance cost and excellent promptness in the industry, | |
| We not only provide air systems, but also break the industry monopoly to provide the users with profits |
Technical parameters:
Our Workshop:
Package:
Ms. Carolyn Zhou
HangZhou CHINAMFG Machinery Co., Ltd
Mobile:
borunmachinery
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-10-31
China manufacturer 275kw Water Cooling VSD Oil Free Industrial for Beverage Two Stage Dry Screw Rotary Air Compressor with Good quality
Product Description
| Specification(VSD series) | ||||||
| Model | Capacity M3/min | Power kw | Noise level db | Weight KG | ||
| 3.5~10bar | Water Cooling | Air Cooling | ||||
| OFA1VSD | OFA15VSD | 1.1-3.3 | 15 | 74 | 930 | |
| OFA22VSD | 4.5-5.6 | 22 | 74 | 1150 | ||
| OFA30VSD | 4-6.6 | 30 | 74 | 1300 | ||
| OFW37VSD | 5-8.4 | 37 | 74 | 1600 | ||
| OFW45VSD | 6.1-11.1 | 45 | 74 | 1750 | ||
| OFA2VSD | OFA55VSD | 7.3-9.4 | 55 | 74 | 1900 | |
| OFA75VSD | 10.7-12.4 | 75 | 74 | 2630 | ||
| OFA90VSD | 12.7-15.4 | 90 | 74 | 2700 | ||
| OFA3VSD | OFA110VSD | 16.0-19.5 | 110 | 74 | ||
| OFA132VSD | 18.8-21.8 | 132 | 74 | 4300 | ||
| OFA160VSD | 24.0-29.6 | 160 | 74 | 4300 | ||
| OFA4VSD | OFA200VSD | 12.2-36.6 | 200 | 74 | ||
| OFA250VSD | 14.2-41.8 | 250 | 74 | 6950 | ||
| OFA275VSD | 15.8-47.4 | 275 | 74 | |||
| OFA315VSD | 45.0-52.1 | 315 | 74 | 6950 | ||
| OFA5VSD | OFA355VSD | 50.4-57.5 | 355 | 74 | ||
| OFW1VSD | OFW37VSD | 2-5.9 | 37 | 74 | ||
| OFW45VSD | 2.3-7 | 45 | 74 | |||
| OFW2VSD | OFW55VSD | 4.5-8.8 | 55 | 74 | ||
| OFW75VSD | 4.5-13.2 | 75 | 74 | 2170 | ||
| OFW90VSD | 4.5-15.5 | 90 | 74 | 2220 | ||
| OFW3VSD | OFW110VSD | 6.4-19.1 | 110 | 74 | ||
| OFW132VSD | 7.7-22.4 | 132 | 74 | 3500 | ||
| OFW160VSD | 14.5-42.9 | 160 | 74 | 3500 | ||
| OFW4VSD | OFW200VSD | 18-36.1 | 200 | 74 | ||
| OFW250VSD | 19.-38.4 | 250 | 74 | 6400 | ||
| OFW275VSD | 20.0-41.0 | 275 | 74 | |||
| OFW315VSD | 46.0-50.9 | 315 | 74 | 6650 | ||
| OFW5VSD | OFW355VSD | 50.4-56.3 | 355 | 74 | 6950 | |
| OFW400VSD | 55.8-62.1 | 400 | 74 | 7060 | ||
| OFW450VSD | 63.8-76.5 | 450 | 74 | 8400 | ||
| OFW500VSD | 73.1-83.9 | 500 | 74 | 8400 | ||
| OFW630VSD | 89.0-102.9 | 630 | 74 | 9125 | ||
| OFW750VSD | 101.8-122.8 | 750 | 74 | 9225 | ||
| Company Profile |
ZheJiang Napu compressor Technology Co.,LTD was established in 2012 based in ZheJiang ,specializing in oil-free rotary screw air compressors, offering a wide range of products from airends to compressors .
With over 10 years experience in oil free screw air compressor. NAPU Compressor is compliant with ISO 8573-1, Class 0 standard and audited by TUV Rheinland and China National Quality Inspection Center of Compressor and Refrigerator.
The company is also compliant with ISO 9001:14001 and is CHINAMFG in the domestic market for its quality-driven culture. The oil-free compressors manufactured by the company are used in a variety of sectors including some of our valued clients like CASC-China Aerospace Science Corporation, NORINCO-China North Industries Group, CNNC-China National Nuclear Group, CHANG AN AUTO, SINOPHARM, BYD and CALT and Sino-Chemical etc.
Continuous improvement in productivity and efficiency is our goal, and we continue to offer an extensive services including our own branded oil-free compressor package as well as after-sales services for other leading brands.
| Product Features |
1. In house designed airend
2. 100% oil free air certified by Germany TUV.
3. Double-layer structure to reduce he noise.
4. Air Cooling and Water cooling are available.
5. VSD control are available.
6.Touch Screen PLC with preset running schedule, more intelligent control.
7.OEM&ODM service are accepted
| FAQ |
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of oil free air compressors. More than 20 years of experience in air compressor manufacturing.
Q2. What’s payment term ?
A: T/T, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q3. How about your after-sales service ?
A: 1.We can provide customers with installation and commissioning online instructions.
Q4. How about your warranty?
A: One year for the whole machine and 5 years for screw air end, except consumable spare parts.
Q5. Do you have any certificate ?
A: Yes, we can offer CE ,ISO and certificate as clients’ demande.
Q6. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Each compressor must pass at least 8 hours of continuous testing before leaving the factory.
Q7.How long could your air compressor be used?
A: Usually, more than over 10 years.
| Napu Model No. | Working pressure | FAD | Dimension(L*W*Hmm) | Weight (kg) | Speed RPM | Air outlet pipe diameter | Power | Air Cooling capacity | ||
| BarG | m3/min | mm | mm | mm | kg | rpm | kW | m3/h | ||
| OFW55VSD | 7.5 | 4.5-8.8 | 2100 | 1450 | 2000 | 2080 | 2970 | DN50 | / | / |
| 8.6 | 4.4 – 8.4 | |||||||||
| 10.4 | 3.8-7.3 | |||||||||
| OFW75VSD | 7.5 | 7-14 | 2100 | 2975 | ||||||
| 8.6 | 6.6-13.4 | |||||||||
| 10.4 | 5.8-12.1 | |||||||||
| OFW90VSD | 7.5 | 7.5-15.9 | 2150 | 2975 | ||||||
| 8.6 | 7.5-15.7 | |||||||||
| 10.4 | 7-14.1 | |||||||||
| OFA110VSD | 7.5 | 8.7-18.4 | 2600 | 1650 | 2300 | 3750 | 2980 | DN80 | 11 | 30000 |
| 8.6 | 8.1-17.2 | |||||||||
| 10 | 7.5-16 | |||||||||
| OFA132VSD | 7.5 | 10.6-21.8 | 3850 | 2980 | ||||||
| 8.6 | 9.3-19.5 | |||||||||
| 10 | 9.2-19 | |||||||||
| OFA145VSD | 7.5 | 10-23.2 | 3950 | 2980 | ||||||
| 8.6 | 10-21.5 | |||||||||
| 10 | 9.5-19.9 | |||||||||
| OFA160VSD | 7.5 | 12-27.9 | 4050 | 2980 | ||||||
| 8.6 | 12-25.7 | |||||||||
| 10 | 11-23.8 | |||||||||
| OFW110VSD | 7.5 | 9-19.1 | 2600 | 1650 | 1800 | 2700 | 2980 | DN80 | / | / |
| 8.6 | 8.3-17.1 | |||||||||
| 10 | 7.5-16 | |||||||||
| OFW132VSD | 7.5 | 11~23 | 2840 | 2980 | ||||||
| 8.6 | 10-22.6 | |||||||||
| 10 | 10-20.4 | |||||||||
| OFW145VSD | 7.5 | 10-23.5 | 2980 | 2980 | ||||||
| 8.6 | 10-21.7 | |||||||||
| 10 | 10-20.1 | |||||||||
| OFW160VSD | 7.5 | 12~26 | 3571 | 2980 | ||||||
| 8.6 | 12-25.1 | |||||||||
| 10 | 11-23.2 | |||||||||
| OFA200VSD | 7.5 | 16-34.1 | 3100 | 1650 | 2400 | 5600 | 1490 | DN80 | 15 | 40000 |
| 8.6 | 15-31.3 | |||||||||
| 10 | 15-30 | |||||||||
| OFA250VSD | 7.5 | 21-42.4 | 5800 | 1490 | ||||||
| 8.6 | 20-40.4 | |||||||||
| 10 | 18-36.8 | |||||||||
| OFA275VSD | 7.5 | 22-44.3 | 5850 | 1490 | 18.5 | 50000 | ||||
| 8.6 | 21-42.4 | |||||||||
| 10 | 20-40.4 | |||||||||
| OFA315VSD | 7.5 | 17.1-51.4 | ||||||||
| 8.6 | 15.8-47.6 | |||||||||
| 10 | 15.3-46 | |||||||||
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-10-31